Smart4D
Smart Beam Yard Management System
A professional modern beam yard information management tool
Value Points
Production Information Management
Realizes information management for beam yard construction, processes, and personnel-material-machine management through the platform, assists in realizing industrial lean management of beam yards, improves the accuracy of production information and information flow speed, thereby enhancing the information management level of beam yard production and improving production efficiency.
Information Summary, Display, One-click Output
Integrates management of various production information, data, and documents, enabling centralized viewing of all relevant information for individual beams. Automatically summarizes and processes data, allowing users to view various statistical information through three terminals and quickly grasp the real-time production status of the beam yard. One-click generation of various ledgers and statistical reports, reducing recording errors and information transmission errors caused by manual methods.
Intelligent Decision Support (Planning)
Through intelligent algorithms, comprehensively analyzes on-site construction plans, beam quantities, beam manufacturing times, and other data, performs intelligent production scheduling and intelligent pedestal layout, assists customers in generating optimal beam yard production plans, reduces secondary beam moving times to cut costs, and updates and adjusts plans in real-time based on the actual construction progress of the beam yard, compressing construction periods and reducing delay risks.
Smart Manufacturing
Connects with on-site intelligent production equipment, monitors the beam yard production process and stores and analyzes data, displays various visualizations through the beam yard large screen, assists managers in viewing specific production data, improves managers' control over the site, supports rapid decision-making, and enhances beam manufacturing quality.
Feature Points
1. Basic Information Management
Basic information of precast beam yards includes line information, factory area information, production process information, precast beam information, etc. Basic information is the foundation of production management. Setting basic information such as lines, pedestals, processes, beam types, girder erection plans, and beam manufacturing plans in the platform is a prerequisite for realizing information-based production in beam yards.
2. Production Progress Management
By setting girder erection and beam manufacturing plans in the platform, during later production management, the system can verify the actual production progress of beams against the planned production progress to understand whether the current production progress will cause delays to line production and conduct progress analysis. Management personnel can grasp the overall progress in real-time and assist in scientific decision-making.
3. Production Management
Beam production process is managed in detail through processes: PC-side sets the production processes for beams, and mobile scanning of beam QR codes allows viewing relevant information and directly filling in current process information on mobile. Rigorous filling and peer confirmation ensure real-time synchronized display.
平台可以自动汇总用户填报的工序数据，自动生成标准格式的生产台账（如预制台账、存梁台账、架梁台账等）以及各类报表（如生产日报、月报、周报、生产量统计表等），并一键导出报表。
4. Production Status Display & Output
Through on-site information filled by users, the platform allows direct viewing of on-site production status, pedestal usage, and occupancy information from multiple perspectives including 3D, 2D, and mobile terminals, facilitating managers to coordinate on-site operations and make better production arrangement decisions.
5. Material Planning
Based on the overall beam manufacturing plan and bill of quantities information for various beam types, the system can automatically summarize the required quantities of personnel, materials, and machinery for production on a monthly basis. It can compare with actual consumption of personnel, materials, and machinery generated during subsequent production, automatically analyze differences between plan and actual, and guide production management.
6. Process Production Management
The platform provides information-based management throughout the beam production process. Processes are the core of production management. The system provides functions for process filling and process inspection, and can also manage quality issues during production with closed-loop control. On-site personnel manage beam production tasks through mobile phones, scan QR codes for beams requiring production, fill in process information (process templates are set in basic information in advance), and processes flow automatically, enabling intelligent production.
7. Production Records & Reports Management
The platform can automatically summarize process data filled by users, generate standard-format production records (such as precast records, beam storage records, girder erection records, etc.) and various reports (such as production daily reports, monthly reports, weekly reports, production statistics, etc.), and export reports with one click.
8. Third-party System Integration
The Smart Beam Yard Production Management System is based on IoT components provided by the cloud platform and can connect with third-party systems and monitoring devices. Currently, the main third-party systems connected include: automated steel bar processing systems, intelligent concrete construction control systems, intelligent tensioning, intelligent grouting, intelligent curing, and monitoring systems.
9. Large Screen Display
After data collected by the platform and progress information, video monitoring, quality and safety issues, equipment monitoring data generated by on-site equipment are connected, they can all be displayed on the smart beam yard management center large screen. Through various methods such as pie charts and bar charts, administrators can view and obtain information.
